How Do You Accurately Measure for a BBQ Grill Cover?

AvatarByJacqueline Johnson General Cooking Queries

When it comes to protecting your BBQ grill from the elements, choosing the right cover is essential. But before you rush to buy one, it’s important to know exactly how to measure for a BBQ grill cover to ensure a perfect fit. A well-fitted cover not only shields your grill from rain, dust, and UV rays but also extends its lifespan and keeps it looking great season after season.

Measuring your BBQ grill might seem straightforward, but there are a few key considerations that can make all the difference. From accounting for handles and side shelves to understanding the overall shape and height, getting accurate measurements is the first step toward finding a cover that fits snugly and securely. This prevents unnecessary wear and tear caused by loose or ill-fitting covers.

In the following sections, we’ll explore the essential tips and techniques for measuring your grill correctly. Whether you own a compact portable model or a large built-in unit, learning how to measure properly will help you protect your investment and enjoy hassle-free grilling all year long.

Measuring Your BBQ Grill for the Perfect Cover Fit

Accurate measurement is essential to ensure your BBQ grill cover fits snugly and provides optimal protection. Begin by identifying the key dimensions of your grill: length, width, and height. Use a reliable tape measure and record each measurement carefully.

Start with the length by measuring the grill from one end of the cooking surface to the other, including any side shelves or attachments that will be covered. For width, measure the grill from front to back, again including any protruding handles or side tables. The height should be taken from the base of the grill’s legs or wheels up to the highest point, which may be the lid handle or chimney.

It’s important to measure the grill when it is in its closed position to get the most accurate height and length. If your grill has adjustable parts, such as foldable shelves, measure it both with the shelves folded and extended to decide which configuration you want covered.

Additional Considerations When Measuring

Certain features of your grill may require special attention during measurement to ensure the cover fits properly and protects all components:

  • Handles and Side Shelves: Include these in your length and width measurements if you plan to cover them.
  • Wheels or Legs: Measure from the ground to the top of the grill, including wheels or legs, to ensure full coverage.
  • Ventilation Areas: Avoid covering vents tightly; consider covers with adjustable ventilation flaps.
  • Hinges and Lid Shape: Note any unusual lid shapes or protruding hinges that may affect the cover’s fit.

If your grill has a non-standard shape, consider taking multiple measurements at different points and consult the cover manufacturer’s sizing chart for guidance.

Using a Measurement Chart for BBQ Grill Covers

Many manufacturers provide sizing charts to help match your grill’s dimensions to the correct cover size. Below is a sample chart illustrating typical grill sizes and corresponding recommended cover sizes.

Grill Length (inches) Grill Width (inches) Grill Height (inches) Recommended Cover Size
Up to 40 Up to 20 Up to 45 Small
41–55 21–30 46–55 Medium
56–70 31–40 56–65 Large
71 and above 41 and above 66 and above Extra Large

This chart serves as a general guideline; always cross-reference with specific manufacturer recommendations to ensure a perfect fit.

Tips for Taking Precise Measurements

  • Use a flexible tape measure to follow the contours of your grill.
  • Take measurements twice to confirm accuracy.
  • Record all measurements in a notebook or digital device for reference.
  • If unsure, add an extra 1 to 2 inches to each dimension to accommodate any slight size variations or grill accessories.
  • Consider the material of the cover; some fabrics stretch slightly, while others are more rigid and require exact dimensions.

Following these steps will help you select a BBQ grill cover that fits well, protecting your investment from weather, dust, and debris.

Choosing the Right Dimensions for Your BBQ Grill Cover

Accurately measuring your BBQ grill is essential to ensure the cover fits properly, providing optimal protection against weather elements and dust. To begin, you need to identify three critical dimensions of your grill: length, width, and height.

Follow these steps to measure your grill effectively:

  • Length: Measure the longest side of the grill, typically the side with the cooking surface. This is usually the horizontal measurement from one end of the grill to the other.
  • Width: Measure the shorter horizontal side, perpendicular to the length. This dimension should include any side shelves or attachments if you plan to cover them.
  • Height: Measure from the base of the grill (where it contacts the ground) to the highest point, which may be the lid handle or chimney, depending on your grill model.

It is important to measure your grill when it is fully assembled and in its typical outdoor configuration to get the most accurate dimensions.

Dimension What to Measure Tips
Length Longest horizontal side of the grill Include any side burners or foldable shelves if you want them covered
Width Shorter horizontal side, perpendicular to length Measure across any protruding handles or shelves
Height From ground to highest grill point Include chimney or lid handle height for complete coverage

After taking these measurements, add an extra 2 to 4 inches to each dimension to ensure the cover fits comfortably without being too tight. This allowance also accommodates minor irregularities and ventilation gaps.

Additional Considerations When Measuring Your Grill

Beyond the basic dimensions, several factors influence the ideal size and style of your BBQ grill cover:

  • Shape of the Grill: Some grills have rounded edges, curved lids, or additional attachments such as side burners and storage cabinets. Ensure your measurements account for these unique shapes.
  • Ventilation Features: Covers with vents help prevent moisture buildup. If your grill has vents or air intakes, check if the cover design allows for airflow without compromising protection.
  • Weight and Material of the Cover: Heavier, more durable materials might require slightly larger dimensions for ease of placement and removal.
  • Height of the Grill Stand or Wheels: When measuring height, include wheels or legs if they elevate the grill off the ground.
  • Storage or Transport Needs: If you plan to frequently move the grill, consider covers with handles or straps and measure for ease of handling.

Using a Measuring Tape Correctly for Best Accuracy

Proper technique with a measuring tape ensures precise and reliable dimensions:

  • Use a rigid, metal measuring tape: Flexible tapes can sag, leading to inaccurate measurements.
  • Measure in a straight line: Avoid measuring along curves or angles. For rounded surfaces, measure the widest point directly across.
  • Take multiple measurements: Measure each dimension two or three times to confirm accuracy.
  • Record your measurements carefully: Write down each dimension immediately to avoid confusion.
  • Measure in inches or centimeters: Depending on the cover specifications, convert units as necessary for compatibility.

How to Measure for Covers with Side Shelves or Additional Features

Many BBQ grills come with side shelves, burners, or storage compartments that require special attention when measuring:

  • Include side shelves: Measure the total width including any extended shelves or foldable parts.
  • Measure with shelves both folded and extended: Determine if you want the cover to protect the grill when shelves are folded only or also when extended.
  • Note the height of attachments: Side burners or storage cabinets may increase the overall height or width.
  • Consider removable parts: If certain components are detachable, decide whether to measure with them attached or removed for a tighter fit.

When ordering a custom or universal grill cover, specifying these detailed measurements helps manufacturers provide a product that fits securely without excess material or tightness.

Expert Guidance on Measuring for a BBQ Grill Cover

Mark Jensen (Outdoor Equipment Specialist, GrillPro Solutions). When measuring for a BBQ grill cover, it is essential to first clean your grill and ensure it is in its typical setup position. Measure the width from the widest points, the depth from front to back including any side shelves, and the height from the base to the highest point of the lid. Accurate measurements prevent covers from being too tight or too loose, which can affect durability and protection.

Linda Martinez (Product Designer, WeatherGuard Outdoor Covers). I recommend using a flexible tape measure and recording each dimension twice for accuracy. Consider the grill’s shape and any protrusions such as handles or knobs. Additionally, allow for a few extra inches in each dimension to accommodate shrinkage over time and to ensure the cover fits comfortably without strain.

Dr. Samuel Lee (Materials Engineer, Durable Cover Technologies). From a materials perspective, precise measurement is critical because an ill-fitting cover can lead to increased wear and tear due to wind flapping or water pooling. I advise measuring your grill when it is stationary and factoring in any protective features like wheels or attachments. This ensures the cover provides comprehensive protection against environmental elements.

Frequently Asked Questions (FAQs)

What measurements are essential for a BBQ grill cover?
Measure the width, depth, and height of your grill, including any side shelves or attachments, to ensure the cover fits properly.

Should I measure my grill with the lid open or closed?
Always measure your grill with the lid closed to capture the most accurate dimensions for the cover.

How do I measure irregularly shaped grills?
Use a flexible tape measure to capture the widest, deepest, and tallest points, including handles and side tables, for comprehensive coverage.

Is it necessary to measure the height including wheels or legs?
Yes, include the height of wheels or legs in your measurement to ensure the cover protects the entire grill.

Can I use a standard size cover without measuring my grill?
Using a standard size cover without measuring risks improper fit, which can lead to inadequate protection or damage to the cover.

How precise should my measurements be?
Measurements should be accurate to within half an inch to guarantee a snug and effective fit for your BBQ grill cover.
Measuring for a BBQ grill cover requires careful attention to the dimensions of your grill to ensure a proper fit and optimal protection. The key measurements include the width, depth, and height of the grill, taken at the widest and tallest points. It is important to measure the grill with any attachments or side shelves extended, as these affect the overall size. Accurate measurements prevent issues such as covers being too tight or too loose, which can compromise the grill’s protection against weather elements.

When measuring, use a reliable tape measure and record each dimension precisely. Consider the shape and style of your grill, as some covers are designed for specific models or types, such as kettle, cart, or portable grills. Additionally, allow for a slight margin in size to accommodate ease of placement and removal, as well as possible shrinkage of the cover material over time.

Ultimately, investing time in correctly measuring your BBQ grill ensures that you select a cover that extends the life of your grill by shielding it from rain, dust, UV rays, and other environmental factors. Properly fitting covers contribute to maintaining the grill’s appearance and functionality, making accurate measurement a critical step in the purchasing process.

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Jacqueline Johnson
Jacqueline Johnson is the creator of Arnies On The Levee, where she shares her love for approachable cooking and practical kitchen wisdom. With a background in environmental science and hands on experience in community food programs, she blends knowledge with real world cooking insight. Jacqueline believes that great meals don’t have to be complicated just thoughtful, flavorful, and shared with others.

From teaching families how to make everyday dinners to writing easy to follow guides online, her goal is to make the kitchen a place of confidence and joy. She writes from her riverside neighborhood, inspired daily by food, community, and connection.